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Wireless Process Control System

Thanks to this software, you can control the pitch time of each line and operator. You can know how the operation is going in real time.
Then the pitch time is recorded, and you can control the pitch time.

Features of the Wireless Process Control (WPC) System

  • You can monitor the progress situation of each operator and operation in real time. In addition, you can know the amount of production that is possible during working hours.
  • You can create a report from the actual achievement data using Excel or PowerPoint.
  • Wireless buttons are convenient. Changing the layout is easy.

Wireless Process Control System flow chart

Real-time progress control is possible Real-time progress control is possible

Items that can be improved

1. To understand the progress situation clearly

The operator simply press the wireless button. You can figure out the progress situation of each operator, the line, and all of the operators. You can tell where a delay occurs in real time. Therefore, when you have a problem, solving the problem immediately is easy.

2. To increase productivity even more

The time to achieve targeted production and the time required for overtime work are automatically calculated and the results are provided. Thanks to this feature, you can control each operation and the motivation of the operators will be improved. You can control your factory according to the production plan, so the competitiveness of the whole factory will be also increased.

3. To conduct progress control directly from the office

You can confirm the progress situation at a location far from the factory, such as the office, using the in-house network. Therefore, you can estimate when work in progress will be finished and prepare to switch to the next item in advance.

Main specifications

  • The maximum radius for the receivable distance between the wireless button and the wireless base station is 80 m.
    ※ Radio wave conditions vary according to setting environments and/or obstacles.
  • If this software is installed, up to 160 wireless buttons can be connected to the wireless base station.
  • You can confirm the progress situation at a location far from the factory, such as the office, using the in-house network.
  • Each wireless button accumulates press button intervals (pitch) of each operator, and figures out the actual pitch time.
  • The output predictive function figures out an estimated number of finished products during working hours, so you can catch delays before they occur.
  • The time to achieve targeted production can be figured out using the end time and overtime hour predictive functions.
  • Three management options are possible. (Three types of monitoring are available, as shown below.)
    Monitoring of each operator
    The details of the progress of each operation can be checked for output prediction, end time prediction, and overtime prediction, etc.
    Monitoring of each line
    The progress situation can be checked line by line at intervals of 30 minutes or one hour.
    Monitoring all of the operations
    All the wireless buttons that are installed can be checked all at once.

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